Showing posts with label tools. Show all posts
Showing posts with label tools. Show all posts

November 10, 2023

I Finally Had to Replace My Excalibur

Dehydrator, that is. 

Photo from August 2009

I knew this was coming because in September I tried to dehydrate pear sauce and never could get it crispy enough to powder. Considering that I bought my Excalibur in the late 1990s, I can't complain about its service life! Even so, in the past couple of years the plastic trays had begun to crack.


But that's typical of plastic and they were still usable. Having the heating element go, however, pretty much meant the end. 

I spent some time looking at various makes and models of new dehydrators. Even though I have no complaints with the Excalibur, being all plastic plus having a higher price point caused me to exclude that brand from consideration. Lots of the new ones are stainless steel and less expensive. I compared prices and reviews and finally decided on one that had a promotional discount as well.


The brand is Ultrean. You can get the specifics at that link. I wasn't especially keen on a digital control interface, but they're all made that way now.


Except for the control panel and viewing window, the entire unit is stainless steel, including the trays. I much prefer that to plastic. It's definitely heavier than the Excalibur. Also, this one uses 600 watts as opposed to the Excalibur's 400 watts for the 5-tray model.

It included one mesh liner and one fruit leather tray.


These are plastic. Also noteworthy, the Ultrean's trays are smaller than the Excalibur's but there are eight of them instead of five.


I gave it a try with the last of the green peppers, harvested in anticipation of our first frost. Because the peppers didn't have time to grow and mature, my pieces were small.


The necessity for the finer mesh trays is immediately obvious!


Since I only had the one to start, I put it on the bottom rack to catch pieces that fell through. 

Choosing the settings and getting it started aren't as intuitive as turning a knob, but that's just something I'll get used to with use. Of the plastic mesh liners, I plan to cut down the old ones from my Excalibur. Those plus the one included will give me six. I'll need to get more fruit leather trays, however. The silicone  ones I recently bought for the Excalibur are too large. 

All in all, I'm satisfied with my purchase. A food dehydrator is a staple piece of equipment for me, so it gets a lot of use. The bonus is that in winter I dehydrate overnight in the kitchen, to capture the heat generated during the drying process. Every little bit helps. Hopefully, this one will last as long as my Excalibur did.

July 24, 2023

Dan's Power Scythe

Once upon a time we had a sickle mower.

our old sickle mower

It was a great alternative to the scythe, as it could cover more ground, more quickly. Not that we're always in a tearing hurry to get things done, but sometimes expediency is helpful. Unfortunately, this Troy Bilt was discontinued years ago, and replacement parts are impossible to find. Eventually, it stopped running and Dan couldn't fix it. So that was that. 

Since then, Dan's done all of the hay cutting, wheat harvesting, and tall pasture grass mowing with his scythe. But we've discussed options. Such as a new walk-behind sickle mower (selling for something like $6000), a sickle bar for the tractor (large and also expensive). or better yet, a sickle attachment for our old John Deere garden tractor. It will take attachments, except the small bars are now longer manufactured, and we have searched in vain for a used one. 

What about "inventing" something of our own? We discussed that for years. The best idea we could come up with was to somehow rig a hedge trimmer for sickle work. Here's Dan's first experiment.

Dan's power scythe, the prototype

He attached a hedge trimmer to the snath (handle) of his old American scythe (he prefers to use his European scythe) Here's it's first test run.

As you can see, it worked well. It even cuts through clump grass easily! (Something the scythe doesn't do well). Even so, it needed improvements. For one thing the wooden snath made it even heavier than it already is, and the controls couldn't be accessed except by bending over (not always convenient.)

Here's version 2. 

Lighter aluminum frame

Hand control for the throttle
 

Wiring for the throttle.

Here's version 2's test run.



That went well, so the next test was to put it to work, cutting a small patch of hay. It worked really well. He's able to catch the cut grass on the trimmer's blade guard and then lay it down in nice, neat rows. 

Can you see the rows? (Probably not enough contrast.)

As with most of our tools, we have both a power version and a manual version. We'll take advantage of the benefits of power tools while we can, but we have a backup in case we need it. 

September 6, 2022

Power Blender

Something that's been on my wish list for decades is a Vitamix Blender. They are very expensive, however, and all things considered, never seem to make it to the top of my financial priority list. Last week, I was researching ketchup recipes and ran across a video that caught my attention because the gal cooked all her ingredients together and then blended it—including the tomato peels and seeds!—with her Vitamix. The result was a beautifully thick ketchup with less cooking time. Considering all the hours and days I've spent cranking my Roma Juicer to make tomato sauce, I had to give Vitamix another peek. 

Well, they're still expensive, but when I found a refurbished one for around $300 on Amazon, I was tempted. So, I put it on my mental back burner while I went to work on pears. By the time I took my next break, I decided to do a search on Vitamix type blenders. I spent hours reading and analyzing reviews and comparisons. Here's what I ended up with.

Cleanblend Commercial Blender

Side by side with my old Oster blender.

At a glance, it looks exactly like the a Vitamix, except for the labeling. 

To compare, both are big and heavy, both have variable speeds (unless you get a Vitamix with preset speeds), both have a pulse function, both have 64-ounce BPA-free Tritan containers, both have stainless steel blades, both come with a tamper, both are self-cleaning, and both preform the same functions: blend, chop, grind, emulsify, and will make nut butters, ice cream, and hot soup. To contrast, the Cleanblend boasts 1800 watts of power (3 horsepower), while the Vitamix lists 1440 watts (2 horsepower). 

Also, the blending blades are different. 

Vitamix blades

Cleanblend blades (top view)

(side view)

Another difference is the warranty. Vitamix now offers a free 7-year warranty (formerly it was 10 years), while Cleanblend offers a 5-year free warranty. Both companies offer an extension to 10 years for $75. So, even adding the 10-year warranty to the Cleanblend, it still comes in cheaper than a Vitamix.

Prices? I got my Cleanblend (currently on sale at Amazon) with free shipping for about $200 including tax. Vitamix blenders start at $350 and range up to $800, depending on the model and accessories. Taxes, if applicable, will be on top of that. Vitamix does have more models and accessories to offer. But I think the clincher, for me, was the smoothie tests done at eater.com. They compared smoothies made with seven high performance blenders, and the Cleanblend really did the best job. You can see the photos at this link.

I've just started using it and will show you how well it works in upcoming blog posts. One thing I really like is that the blade unit is incorporated into the blender jar. That's key to its convenient self-cleaning, but also, means there's no gasket to deal with. That was something I don't like about the Oster; the gasket gets grungy quickly and periodically needs replacing. These power blenders are much nicer in that regard. 

I have to add that I was somewhat hesitant about buying another electric gadget. The world's energy future looks very insecure, with rising costs and discussions about energy rationing. That paints a very bleak picture, where the promised dark winter seems inevitable. Perhaps that's another good reason for the buying the less expensive Cleanblend rather than the Vitamix. On a prepper note, I do have a hand-crank blender, which you can see in this blog post. It has nowhere near the power of my old Oster, let along my new Cleanblend. But considering the way things are, I'm glad I've got it. There's a sense of comfort in being prepared. As with all of the tools and equipment we use, Dan and I have sought manual or off-grid alternatives and learned how to use them. 

Until then, I'm going to take full advantage of my new Cleanblend! I'm excited about the possibility of not only ketchup and tomato sauce, but powdering dried eggs, herbs, fruits, and vegetables. Remember my hopniss flour? I was hoping for something like cornstarch or arrowroot powder, but the best my Oster could do was gritty, which wasn't good for gravy. I'd also like to try making mayonnaise. And who knows what else! More soon.

June 5, 2019

Stewardship, Sustainability, and Woodchips

One of our homestead goals is stewardship. I know that word is tossed about in various ways, so to clarify, when I speak of stewardship this is what I mean.

"Stewardship evokes a sense of responsibility ... It implies the supervision or management of something entrusted to one's care. It implies not only responsibility but also accountability. We believe that one day, we will be accountable for how we lived our lives and for what we did with the things in our possession."
5 Acres & A Dream The Book, Chapter 2 "Defining Our Goals,"
pages 23 to 24

One of the things we feel responsible for is the renewable resources on our property; in this case trees. I recently blogged about how we manage our trees ("Spring Chores: Trees"). In that post I mentioned that twigs and small branches from downed trees are chipped. Thanks to having our own source of chips, we've been able to address several problems we've had with a "work smarter not harder" solution.

Initially, I used our wood chips as mulch in the garden but found that they work better as long-term mulch for perennials. For annuals, they must be raked away when it's time to plant again, because they are slow to decompose. That's not necessarily a problem, but it made me wonder if there wasn't a work-smarter way to mulch. This past year we've worked out a routine that is that and more.

That routine starts with a chipping day. I started to use fresh wood chips in the goat corral, because when it rains a lot, the corral gets very muddy. Add manure and urine and it becomes a mucky mess. The chips really help with that, plus keep the dust down during a dry spell.

The goats' hang-out area.

Eventually, the chips accumulate manure and absorb urine, so they must be removed. When that happens, it's time to make fresh wood chips. Chipping day begins with shoveling out the old urine soaked chips and manure, and then dumping them into the compost bins.

The chickens love chipping day. 

I've found that woodchips make a very nice compost. They supply carbon for the compost, and the manure and urine supply nitrogen. We regularly add kitchen, canning, and garden scraps too. What the chickens don't eat adds to the compost.

While I'm doing that, Dan fires up the chipper.

WoodMaxx WM8M PTO-powered wood chipper.

Our chipper was a good investment because we have so many trees. Definitely not cheap but indispensably worth it. Our first year here we bought one of those little YardMachine chippers-shredders off Craigslist. It proved to be worthless for our need: slow, limited to twigs and leaves, and sprayed the chips all over the place. (Dan later converted it to a wheat thresher.) So every year we would rent a large industrial chipper for several hundreds of dollars per day to deal with our numerous brush piles. Obviously, that wasn't cheap either!

The fresh chips are spread out in the cleaned-out goat corral.

New wood chips

For garden mulch, I now use composted wood chips. After the chickens have done their magic on the old chips in the compost bin, it's gorgeous.

Wood chip compost

The chips aren't completely decomposed, but I like it that way because I've observed that mycorrhizal fungi love wood chips on or in the soil.

Mycorrhizal fungi growing on wood chips.

Mycorrhizae are the subterranean nutrient delivery system of the plant world. They form symbiotic relationships with plant roots, exchanging liquid carbon from the plants for nutrients harvested from other areas. The nutrients are transported to the plant because the mycorrhizae extend the root system with filaments known as hyphae. Through the hyphae, the fungi network with one another to extend their resource harvesting to areas covering acres and miles.

Composted wood chips mulching pumpkin seedlings.

Partially composted wood chips not only work better than uncomposted wood chips, they also work better than compost made from dirty straw and wasted hay from the goat barn. That's because the old straw and hay are loaded with seeds (even though technically they shouldn't be.) Too many of those seeds survive the heat of composting and invariably start growing in my garden - as more weeds. (Ditto using old straw or hay as mulch). Counterproductive! This wood chip composting and mulching system is definitely work-smarter-not-harder gardening.

What do I do with the old straw and wasted hay I clean out of the barn? Now, I put all that directly out on the pasture where it can build pasture soil there. (Read about my modified Fukuoka method of soil building here.) Let the straw and hay seeds sprout where the goats can benefit!

Obviously, our system isn't feasible for everyone, because everyone's practical specifics aren't the same as ours. But my takeaway point isn't so much what we're doing and how, but that we've worked out a system that works for us. We analyzed our problems in the light of our goals and available resources, and then experimented until we worked out satisfactory solutions.

Problems:
  • alternately muddy or dusty goat yard
  • compost loaded with weed seeds
  • poor soil needing improvement
  • never enough mulch 

Goals:
  • stewardship
  • sustainability

Resources:
  • tree "waste" (overabundant twigs and branches) turned into
  • wood chips
  • chickens (for composting)
  • goats (for manure)
  • humans (for the work of making and moving the woodchips)

No waste, just multiple uses of a renewable resource in a sustainable cycle. What could be better than that?

July 1, 2017

Wheat Processing

Continued from "Wheat Harvest."


You'd think that after doing something for a number of years we'd have it all figured out. Not so and processing wheat is one of those things. It's a traditional skill for which many of us have some knowledge, but for which finding the equipment and developing the skills are a challenge.

Wheat processing is a two-part job. The first part is threshing, i.e. removing the wheat grains (berries) from the wheat heads. The second part is winnowing, which is separating the chaff (plant waste) from the grains.

The modern industrial-scale way to harvest and process wheat is with a combine harvester. It does it all-in-one (video of one in action here.) That's obviously beyond our scope, so we've looked at the more traditional methods, such as threshing wheat with a flail. The photo below shows two men with flails.

Photo by DEXTRA  [No restrictions], via Wikimedia Commons

Here's a good video of flailing in action.

George Washington designed a 16-sided threshing barn. We had the opportunity to see this on a field trip to Mount Vernon a number of years ago. Here's the threshing floor.

By Galen Parks Smith (Own work) [CC BY-SA 3.0
(http://creativecommons.org/licenses/by-sa/3.0) or GFDL
(http://www.gnu.org/copyleft/fdl.html)], via Wikimedia Commons

The freshly cut wheat was placed on the floor to be treaded by a team of horses. The grains and chaff fell through to be collected below for winnowing.

Flailing was one of the first methods we tried, with a flail Dan made. The major plus with this method is that the heads don't have to be separated from the stalks (straw). The major negative is that it is very laborious and time consuming. Working with a team (as seen here) would definitely be faster and more fun, but it would require four very coordinated people.

Besides flailing, we've tried a number of other methods over the years as well. The links will all take you to videos to see these in action.

Some methods we haven't tried:

There are a ton more ideas, just check out YouTube!

What we decided to try this year, was to use the chipper that Dan turned into a feed processor for me. Click here for photos about how he did that.


Whole heads are tossed into the hopper . . .

Best results were obtained by throwing in a handful at a time.

and end up in the barrel...


This works very well, and you can probably see the advantage of not including too much of the stalk. That would mean more debris and chaff to clean out.

The seed heads are now flat and empty, so the next step is to separate them (and any straw) from the small berries and chaff. I did this with my compost sifter / sunflower seed separator...

This is with 1/2" hardware cloth, but 1/4" would be better.

That left wheat and lightweight chaff...


The next step is winnowing. In lieu of a brisk breeze, I used an electric box fan.

Berries and chaff are poured from one container
to another in front of the fan on high speed. 

This is repeated until all the chaff is blown away,


and only the wheat berries remain.


Then it can be ground into flour

Did this the quick way with my WonderMill rather than my hand mill.

and baked into bread!

Bread from our own homegrown wheat: sliced,
toasted, & topped with homestead raspberry jelly.

Besides making a sifter with a finer hardware cloth, there is one more improvement we'll make next year - to add a cradle to Dan's scythe. The advantage of the cradle is that it causes the cut wheat to fall neatly head to head, making it easier to cut the heads from the straw. There is an excellent video here, which shows how to make a grain cradle, adjust it, and use it.

The only other thing to add is that the bread has the most delicious flavor! The wheat seed wasn't anything special, just seed wheat from the feed store. Maybe it's the freshness, or maybe just the fact that we grew it ourselves, but it's the best bread I think I've ever made.

Wheat Processing © July 2017 by Leigh

May 20, 2016

Homemade Beams for the Goat Barn

I've shown you how Dan is making posts for the goat barn, but beams presented a different challenge, because they need to be longer than the 9-foot logs our sawmill can handle. Here's how he's been making those.










Dan bought the mini-mill attachment for his chain saw back when we were working on the kitchen. He wanted to make his own posts and beam for a load bearing wall so we got it.


One thing we didn't do at the time, however, was to get the proper chain for it. Some folks say the regular across-the-grain cross-cut chain can simply be filed at a different angle to rip boards with the grain. That proved not to be as easy as promised. This time he bought a proper ripping chain for the job. The difference is in the angle of the cutting teeth. A regular chain is filed at a 35-degree angle, a ripping chain is filed to 10 degrees. This makes a huge difference in the ease of cutting, not to mention wear-and-tear on the saw.

Wedges in the cut keep the saw from binding.


One problem is that Dan only has a 20-inch saw, while the logs are wider than 20 inches. That has meant two cuts per side, flipping the log to get both cuts.




The guide that came with the mini-mill isn't long enough for our logs, so Dan has to stop and move the pieces to finish the cut.

First two done.

He says the ripping chain makes all the difference in the world, but also that it would be easier to do these on the sawmill like the posts. If only it were longer. Hmmmm...